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Castelion Moves Blackbeard Into Production with U.S. Navy Order Valued Up to $200 Million

The award moves Blackbeard from prototype work into initial production for fleet use, following a June order for 50 early operational rounds.

  • On Monday, the U.S. Navy placed a production delivery order worth up to $200 million with Castelion for an initial lot of Blackbeard hypersonic weapons, covering manufacture, assembly, testing, and delivery to the fleet.
  • This new contract follows a June 16, 2026, agreement in which the Navy paid Castelion $23.4 million for 50 Early Operational Capability prototypes, establishing the foundation for transitioning to fleet-scale production.
  • Work will occur at Castelion's Torrance, California, headquarters and its 1,000-acre Project Ranger campus in Rio Rancho, New Mexico, where the company engineered Blackbeard for industrial-scale output and cost control.
  • "The Navy's decision to move into production reflects its confidence in the Blackbeard program," said Bryon Hargis, co-founder and CEO of Castelion, noting the partnership clears red tape for rapid fleet delivery.
  • The hypersonic weapon, developed with the U.S. Army and Air Force, is undergoing integration for carriage on the F/A-18 Super Hornet, including flight testing and airworthiness certifications required before Navy authorization.
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The Grand Junction Daily SentinelThe Grand Junction Daily Sentinel
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Castelion Moves Blackbeard into Production with U.S. Navy Order Valued Up to $200 Million

Navy order transitions Blackbeard from early operational capability prototypes to production rounds under a SBIR Phase III award

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They are designed to strike both land and sea targets from a long distance, as they have a range of 800 kilometers.

Castelion has announced a contract worth $200 million for Blackbeard hypersonic missiles, writes the Defense and Security Monitor. "This production contract demonstrates what can be achieved when the Navy combines agile procurement procedures with the rigour of commercial production. We put revolutionary hypersonic capacity at the disposal of our fighters, expanding [...]

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PR Newswire broke the news in Chicago, United States on Monday, September 14, 2026.
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